Wick Driver

Accelerating Consolidation in Soft and Cohesive Soils

Soft and cohesive soil layers create significant challenges for infrastructure and foundation projects. Their low permeability can restrict groundwater movement, resulting in extended consolidation periods, residual settlement and uncertainty in the construction schedule.

Prefabricated vertical drains, also known as PVDs or wick drains, reduce the drainage path that pore water must travel. When installed according to the project-specific pattern and combined with the required surcharge loading, they create vertical drainage routes through which groundwater can rise toward the drainage blanket.

However, the efficiency of the process depends on more than the drain material. Penetration resistance, installation depth, drain spacing, mast stability, mandrel alignment and extraction control directly affect installation quality.

The OMS WD 28-43 Wick Drain Installation Equipment combines a mechanically driven PVD insertion system with a high-frequency vibro driver. By applying static crowd force and dynamic force together, the machine is designed to install prefabricated vertical drains efficiently through varying soil layers.

How Prefabricated Vertical Drains Accelerate Soil Consolidation

In low-permeability soils, pore water may require a long time to dissipate naturally. This delays the increase in effective stress and extends the period during which settlement can continue.

Wick drains provide shorter, controlled drainage paths. The drains collect water from the surrounding soil and convey it vertically toward the surface. A drainage blanket placed at ground level then helps distribute and discharge the rising water.

The consolidation programme normally includes three coordinated elements:

  • A project-specific PVD installation pattern
  • A surface drainage blanket
  • Surcharge or earth loading defined by the geotechnical design

The wick drains do not replace the need for project-specific soil analysis. Drain depth, spacing, pattern and preload requirements must be determined from the soil profile, groundwater conditions, target settlement and allowable consolidation period.

Engineering Principle of the OMS WD 28-43

The WD 28-43 uses a mandrel to carry the prefabricated vertical drain to the required depth. Its drive system applies static insertion force, while the integrated vibro driver introduces dynamic force to reduce penetration resistance.

These values define the machine’s available installation capacity. Actual penetration rate and achievable installation depth remain dependent on the soil stratigraphy, mandrel configuration, hydraulic supply, drain material and project requirements.

Technical ParameterWD 28-43
Static crowd force276 kN
Dynamic force435 kN
Combined force711 kN
Operating frequency2,500 rpm
Maximum hydraulic pressure350 bar
Maximum vibro oil flow200 l/min
Maximum wick drive oil flow506 l/min
Maximum mandrel speed100 m/min
Recommended excavator working weight45–60 tonnes
Suspended weight3,077 kg

Combined Static and Dynamic Force

Equipment using only static crowd force may experience reduced penetration performance when the mandrel encounters resistant or variable layers. The WD 28-43 combines 276 kN of static crowd force with 435 kN of dynamic force, producing a total combined force of 711 kN.

The static system controls mandrel insertion and extraction. The vibro driver assists penetration by reducing resistance around the mandrel. This combined operating principle supports a more consistent installation process where soil resistance changes with depth.

Sprocket Drive and Mandrel Control

Hydromotors and sprocket gears drive the mandrel along the mast. The drive arrangement controls both insertion and extraction, while the mandrel guides the PVD material into the soil.

The maximum mandrel speed is 100 m/min. This is the machine’s rated maximum value rather than a guaranteed production rate. Site productivity must be evaluated according to installation depth, repositioning time, soil resistance, drain cutting and anchoring, equipment setup and operator workflow.

Vibro Driver

The integrated high frequency vibro driver operates at 2,500 rpm. It supplements the static drive force when additional penetration assistance is required.

The operating mode must always correspond to the actual soil conditions and approved installation procedure. Excessive or uncontrolled vibration can affect alignment, drain continuity and surrounding ground behaviour. Site-specific operating parameters should therefore be established by the responsible project team.

Main Components of the WD 28-43 System

The OMS WD 28-43 configuration includes the principal systems required to store, guide and install PVD material:

  • Hydromotor-driven sprocket system
  • High-frequency vibro driver
  • Button-type mandrel
  • PVD roller and drain drum
  • Mast and leader headblock
  • Bottom drive section
  • Mud scraper
  • Hydraulic insertion, extraction, return and pressure lines
  • Excavator adapter and boom leader

The mud scraper helps remove adhered soil from the mandrel during extraction. This supports cleaner operation around the drive system and reduces material accumulation during repeated installation cycles.

Mast Configuration and Excavator Integration

The WD 28-43 is configured as an excavator-supported mast system. The OMS catalogue shows a mast arrangement of up to 30 m, together with a 6 m boom leader and a 3.75 m bottom drive section.

The mast provides the vertical guide path needed to control the mandrel over the selected installation depth. Its configuration must be matched to:

  • Required PVD installation depth
  • Available excavator capacity
  • Ground bearing conditions
  • Site access and overhead clearance
  • Transport and assembly limitations
  • Hydraulic hose routing
  • Stability during insertion and extraction

OMS recommends an excavator working weight between 45 and 60 tonnes for the WD 28-43. Excavator selection must not be based on operating weight alone. Hydraulic capacity, boom geometry, lifting chart, stability and connection design must also be verified for the intended mast configuration.

How Wick Drains Are Installed with the WD 28-43

The installation sequence begins with geotechnical design and site preparation. Drain spacing, installation depth, drainage pattern and preload requirements must be defined before field operations start.

  1. Prepare the Drainage Blanket
    Sand, gravel or another suitable drainage material is placed over the working area according to the project specification. This layer provides a discharge route for water rising through the installed drains. It must also provide a suitable working platform for the excavator and installation equipment.
  2. Load the PVD Roll
    The wick drain roll is placed on the PVD roller or drain drum. The material is then guided through the machine and into the mandrel.
    Correct routing is essential. Twisting, folding or damaging the geosynthetic filter can restrict water flow and reduce drain performance.
  3. Position the Mast Vertically
    The excavator raises and positions the mast above the predetermined drain location. Vertical alignment should be checked before insertion because inclination can change the drain position at depth and introduce additional loading on the mandrel and mast.
  4. Insert the Mandrel
    The button-type mandrel is driven into the soil using the sprocket drive. When required by soil resistance, the vibro driver assists the insertion process.
    The mandrel protects the PVD material during penetration and carries it to the target depth. Installation depth should be monitored against the approved PVD layout and site records.
  5. Anchor the PVD and Extract the Mandrel
    Once the required depth is reached, the PVD remains anchored in the ground while the mandrel is extracted. Controlled extraction is important because uncontrolled movement may pull the drain upward, damage the material or reduce the effective installed depth.
  6. Cut and Repeat
    The drain is cut with the specified projection above working level. The excavator then moves to the next predetermined installation point, and the cycle is repeated across the treatment area.
    A detailed overview of the process is available on the OMS Vibro page: How to Install Wick Drains.
  7. Apply the Designed Surcharge
    After the installation programme is completed, the specified earth fill or surcharge is applied. The additional load increases pore water pressure, while the wick drains provide shortened drainage paths toward the surface.
    Settlement plates, piezometers or other project-defined instruments may be used to verify consolidation progress before subsequent construction stages begin.

Application Areas for the WD 28-43

The WD 28-43 can be considered for projects requiring accelerated consolidation of soft and cohesive ground, including:

  • Highway embankments and retaining structures
  • Bridge approaches and crossings
  • Railway formations
  • Airport and port developments
  • Dams and impoundment areas
  • Storage tank foundations
  • Mining waste ponds
  • Large fill and reclamation areas

The final equipment configuration must be based on the project’s geotechnical data rather than the application category alone.

Engineering Criteria for Equipment Selection

Before configuring the WD 28-43, the project team should evaluate:

  • Soil stratigraphy: Determine whether resistant intermediate layers may require dynamic assistance.
  • Required depth: Select a mast and mandrel arrangement suitable for the designed drain length.
  • Drain layout: Review spacing, pattern and total number of installation points.
  • Hydraulic requirements: Confirm that the excavator and hydraulic system can provide the required pressure and oil flow.
  • Stability: Verify excavator stability, ground bearing capacity and working-platform conditions.
  • Site restrictions: Check overhead clearance, access, transport and assembly requirements.
  • Quality control: Define how depth, verticality, drain continuity, installation coordinates and daily production will be recorded.
  • Maintenance access: Plan inspection of the sprocket drive, hydromotors, mandrel, mud scraper, hoses and PVD routing system.

The final equipment configuration must be based on the project’s geotechnical data rather than the application category alone.

Frequently Asked Questions

What is the purpose of a prefabricated vertical drain?

A PVD creates a shortened drainage path through soft, water-bearing soil. Together with the designed surcharge and drainage blanket, it helps accelerate pore-water dissipation and consolidation.

Why does the WD 28-43 combine static and dynamic force?

Static force controls mandrel insertion and extraction, while dynamic force assists penetration through resistant or variable layers. The WD 28-43 provides a combined force of 711 kN.

How deep can the WD 28-43 install wick drains?

The OMS configuration includes a mast arrangement of up to 30 m. The actual installation depth must be verified according to mast configuration, soil profile, mandrel design, excavator capacity and project requirements.

The recommended excavator working weight is 45–60 tonnes. Hydraulic capacity, lifting geometry, stability and connection suitability must also be checked.

Is the maximum mandrel speed the expected production rate?

No. The rated maximum mandrel speed is 100 m/min. Actual production depends on installation depth, soil resistance, equipment positioning, drain handling, anchoring and site workflow.

Which parameters should be recorded during installation?

Project-specific quality records may include drain location, installation depth, verticality, penetration time, extraction behaviour, drain consumption, obstructions and any interrupted or rejected installation point.

OMS Vibro Value Propositions

  • Project-specific WD 28-43 and mast configuration
  • Combined static and dynamic PVD installation
  • Integration with suitable excavator and hydraulic systems
  • Engineering support for equipment selection
  • Focus on installation consistency and operational workflow
  • Maintenance-oriented component accessibility
  • Technical support for global ground improvement projects

The OMS WD 28-43 provides a combined mechanical and vibratory solution for prefabricated vertical drain installation. Its 276 kN static force, 435 kN dynamic force and excavator-supported mast configuration help address variable penetration resistance while maintaining controlled mandrel movement.

Successful soft soil consolidation still requires an integrated engineering approach. Soil conditions, drain spacing, installation depth, drainage blanket, surcharge loading, monitoring requirements and equipment configuration must be evaluated together.

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